manufacturing process

We have selected eight spices of bamboo as per our product applications.

We transprot bamboos from different regions of india distance of 100 to 2200km. Our skill harvesting team ensure maturity and quality of raw bamboo.

We grade and sort bamboo pole as per product requirement with SLDW formula (spices length diameter wall thickness). Every variety gets a unique code like (25STI40M) which remains with it in all operations.

We cut the both end of Bamboo poles in proper shape.

We cut the bamboo pole in desired length with high accuracy cutting machines.

We transprot bamboos from different regions of india distance of 100 to 2200km. Our skill harvesting team ensure maturity and quality of raw bamboo.

We clean the outer surface of bamboo with wire brush and flap disc with Sodium Bicarbonate and water solution to remove the soil and other deposits.

We drill the raw bamboo in each inter node. It helps air ventilation for seasoning process.

We put raw bamboo poles in solar dry-based Polycarbonate Tunnel for seasoning with the use of hot air and thermal air ventilation/exhaust.

We Treatment is done by hot & cold dip and vaccum impregnation methods. Method is selected according to bamboo species. Each and every pore of bamboo has been filled with Treatment which protects bamboo from termite and other insect attacks.

We again put the bamboo in seasoning tunnel for treatment oil retention.

We overlay the mixture of Sodium Bicarbonate & musterd oil on bend bamboo and keep it under room tempreture for 6 hours. Then, we heat the bamboo with the use of wood fire and put it in wooden clamp and exert pressure in opposite direction of band to get straight position. Again, heat it to retain perfect straight position.

We staple bamboo poles and move them to feedingbay of coating plant.

We put the bamboos in HDPE coating plant for coating.

Water cooling system overlay the HDPE material properly bamboo poles.

We cut the coated bamboo poles in desired length manually or by machine.

We remove the joint pin from the bamboo poles with the help of instrument.

We fix the cap at the top of bamboo poles at capping point.

We fix the ground anchor which is made of ABS materials at the bottom of poles.

We fix the ground anchor which is made of ABS materials at the bottom of poles.

We take the bundle of finish products to packaging point for stretch wrapping.

We take the packed products from factory to store by Trolly toi dispatch.